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wercc:saugc_melce

caugc_melce

vacuumforming machine / tiefziehtisch

Informations about this device can also be found here: https://ijon.crew.c-base.org/tiefziehtischwebsite/

Checklist for Vacuum Molding Table Operation

on the Day:

  • detach vacuum cleaner hose
  • remove vacuum cleaner bag
  • attach vacuum molding table hose to vacuum cleaner
  • clean heating rods with paper and isopropanol
  • inspect all visible cables for visible damages
  • connect powercable with socket
  • get IR-thermometer, stopwatch, notepad and pen
  • go to toilet

right before the first molding

  • clamp sheet
  • position molds
  • plug in vacuum cleaner
  • switch on oven-thermometer, adjust set-temp to 150°C
  • unlock main switch (from here on you must stay in direct vicinity of the machine at all times!)
  • check if heating elements are switched off
  • check if vacuum cleaner switch is off
  • check if the three automatic Over-Current circuit breakers are on
  • check if Residual-Current Circuit Breaker is on
  • switch on main switch
  • press test button on RCCB
  • switch RCCB off and then to on position
  • move up clamping frame in heating-position
  • switch on both oven parts and start the stopwatch
  • check temperature every 10-20sec
  • wait until the material is sufficiently soft, saggy and hot
  • release the clamping frame
  • have someone write down the exact time from the stopwatch
  • switch on vacuum cleaner
  • move clamping frame down on the mold
  • switch off oven
  • wait until plastic is cooled below 70°
  • switch off vaccuum cleaner
  • release plastics from mold

for any other molding after the first

  • clamp sheet
  • position molds
  • check if heating elements are switched off
  • check if vacuum cleaner switch is off
  • check if the three automatic Over-Current circuit breakers are on
  • check if Residual-Current Circuit Breaker is on
  • move up clamping frame in heating-position
  • switch on both oven parts and start the stopwatch
  • check temperature every 10-20sec
  • wait until the material is sufficiently soft, saggy and hot
  • release the clamping frame
  • have someone write down the exact time from the stopwatch
  • switch on vacuum cleaner
  • move clamping frame down on the mold
  • switch off oven
  • wait until plastic is cooled below 70°
  • switch off vaccuum cleaner
  • release plastics from mold

after the last mold of the day

  • switch the three automatic Over-Current circuit breakers to off
  • switch main switch to off
  • lock main switch (only after this task you are permitted to leave the vicinity of the machine!)
  • remove molds from the vacuum molding table
  • unplug vacuum cleaner
  • remove vacuum molding table hose from vacuum cleaner
  • reattach vacuum cleaner hose
  • put in new or old vacuum cleaner bag in vacuum cleaner
  • unplug the powercable from the wallsocket
  • store away the vacuum cleaner where it belongs
  • submit temperatures, timings, stopwatch-readings, useful info and your overall experience via email to vacuumforming@c-base.org

E-Mailtemplate

Please copypaste this Form and submit it (filled in) to vacuumforming@c-base.org after every forming.

Test #

Material: Polystyrol

Thickness: 1.5mm

Heating Time:

Speciality:

Result:

Problems:

Learnings:

wercc/saugc_melce.txt · Last modified: 2015/05/16 17:56 by ijon