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wercc:saugc_melce [2015/05/16 17:45]
ijon created
wercc:saugc_melce [2015/05/16 17:56] (current)
ijon
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 ====== caugc_melce ====== ====== caugc_melce ======
 ===== vacuumforming machine / tiefziehtisch ===== ===== vacuumforming machine / tiefziehtisch =====
 +
 +Informations about this device can also be found here: https://​ijon.crew.c-base.org/​tiefziehtischwebsite/​
  
 ==== Checklist for Vacuum Molding Table Operation ==== ==== Checklist for Vacuum Molding Table Operation ====
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 **on the Day:** **on the Day:**
  
-* detach vacuum cleaner hose  +  ​* detach vacuum cleaner hose 
-* remove vacuum cleaner bag +  * remove vacuum cleaner bag 
-* attach vacuum molding table hose to vacuum cleaner +  * attach vacuum molding table hose to vacuum cleaner 
-* clean heating rods with paper and isopropanol +  * clean heating rods with paper and isopropanol 
-* inspect all visible cables for visible damages +  * inspect all visible cables for visible damages 
-* connect powercable with socket +  * connect powercable with socket 
-* get IR-thermometer,​ stopwatch, notepad and pen +  * get IR-thermometer,​ stopwatch, notepad and pen 
-* go to toilet+  * go to toilet
  
 **right before the first molding** **right before the first molding**
  
-* clamp sheet +  ​* clamp sheet 
-* position molds +  * position molds 
-* plug in vacuum cleaner +  * plug in vacuum cleaner 
-* switch on oven-thermometer,​ adjust set-temp to 150°C +  * switch on oven-thermometer,​ adjust set-temp to 150°C 
-* unlock main switch (from here on you must stay in direct vicinity of the machine at all times!) +  * unlock main switch (from here on you must stay in direct vicinity of the machine at all times!) 
-* check if heating elements are switched off +  * check if heating elements are switched off 
-* check if vacuum cleaner switch is off +  * check if vacuum cleaner switch is off 
-* check if the three automatic Over-Current circuit breakers are on +  * check if the three automatic Over-Current circuit breakers are on 
-* check if Residual-Current Circuit Breaker is on +  * check if Residual-Current Circuit Breaker is on 
-* switch on main switch +  * switch on main switch 
-* press test button on RCCB +  * press test button on RCCB 
-* switch RCCB off and then to on position +  * switch RCCB off and then to on position 
-* move up clamping frame in heating-position +  * move up clamping frame in heating-position 
-* switch on both oven parts and start the stopwatch +  * switch on both oven parts and start the stopwatch 
-* check temperature every 10-20sec +  * check temperature every 10-20sec 
-* wait until the material is sufficiently soft, saggy and hot +  * wait until the material is sufficiently soft, saggy and hot 
-* release the clamping frame +  * release the clamping frame 
-* have someone write down the exact time from the stopwatch +  * have someone write down the exact time from the stopwatch 
-* switch on vacuum cleaner +  * switch on vacuum cleaner 
-* move clamping frame down on the mold +  * move clamping frame down on the mold 
-* switch off oven +  * switch off oven 
-* wait until plastic is cooled below 70° +  * wait until plastic is cooled below 70° 
-* switch off vaccuum cleaner +  * switch off vaccuum cleaner 
-* release plastics from mold+  * release plastics from mold
  
 **for any other molding after the first** **for any other molding after the first**
  
-* clamp sheet +  ​* clamp sheet 
-* position molds +  * position molds 
-* check if heating elements are switched off +  * check if heating elements are switched off 
-* check if vacuum cleaner switch is off +  * check if vacuum cleaner switch is off 
-* check if the three automatic Over-Current circuit breakers are on +  * check if the three automatic Over-Current circuit breakers are on 
-* check if Residual-Current Circuit Breaker is on +  * check if Residual-Current Circuit Breaker is on 
-* move up clamping frame in heating-position +  * move up clamping frame in heating-position 
-* switch on both oven parts and start the stopwatch +  * switch on both oven parts and start the stopwatch 
-* check temperature every 10-20sec +  * check temperature every 10-20sec 
-* wait until the material is sufficiently soft, saggy and hot +  * wait until the material is sufficiently soft, saggy and hot 
-* release the clamping frame +  * release the clamping frame 
-* have someone write down the exact time from the stopwatch +  * have someone write down the exact time from the stopwatch 
-* switch on vacuum cleaner +  * switch on vacuum cleaner 
-* move clamping frame down on the mold +  * move clamping frame down on the mold 
-* switch off oven +  * switch off oven 
-* wait until plastic is cooled below 70° +  * wait until plastic is cooled below 70° 
-* switch off vaccuum cleaner +  * switch off vaccuum cleaner 
-* release plastics from mold+  * release plastics from mold
  
 **after the last mold of the day** **after the last mold of the day**
  
-* switch the three automatic Over-Current circuit breakers to off +  ​* switch the three automatic Over-Current circuit breakers to off 
-* switch main switch to off +  * switch main switch to off 
-* lock main switch (only after this task you are permitted to leave the vicinity of the machine!) +  * lock main switch (only after this task you are permitted to leave the vicinity of the machine!) 
-* remove molds from the vacuum molding table +  * remove molds from the vacuum molding table 
-* unplug vacuum cleaner +  * unplug vacuum cleaner 
-* remove vacuum molding table hose from vacuum cleaner +  * remove vacuum molding table hose from vacuum cleaner 
-* reattach vacuum cleaner hose +  * reattach vacuum cleaner hose 
-* put in new or old vacuum cleaner bag in vacuum cleaner +  * put in new or old vacuum cleaner bag in vacuum cleaner 
-* unplug the powercable from the wallsocket +  * unplug the powercable from the wallsocket 
-* store away the vacuum cleaner where it belongs +  * store away the vacuum cleaner where it belongs 
-* submit temperatures,​ timings, stopwatch-readings,​ useful info and your overall experience via email to vacuumforming@c-base.org+  * submit temperatures,​ timings, stopwatch-readings,​ useful info and your overall experience via email to vacuumforming@c-base.org 
 + 
 +==== E-Mailtemplate ==== 
 + 
 +**Please copypaste this Form and submit it (filled in) to vacuumforming@c-base.org after every forming.** 
 + 
 +Test # 
 + 
 +Material: Polystyrol 
 + 
 +Thickness: 1.5mm 
 + 
 +Heating Time: 
 + 
 +Speciality:​ 
 + 
 +Result: 
 + 
 +Problems: 
 + 
 +Learnings:
wercc/saugc_melce.1431791154.txt.gz · Last modified: 2015/05/16 17:45 by ijon